Air Compressors are machines compressing gas or liquid into a higher pressure level. They are widely used across many industries and serve functions associated with food processing, manufacturing, power generation, mining, and construction, where compressed air is needed for various applications.
A clean oil-lubricated air compressor.is essential for safety reasons. When you don’t regularly inspect the air compressor, you might miss some problems. This article provides information about common issues related to maintaining your air compressor and the steps you should take to maintain them.
Check The Manual Provided
The first and most important step is to read the user guide. There are several varieties of air compressors, each with its quirks and suggested service intervals, so it’s best to check the handbook before getting started.
The simple steps outlined in the instructions will help your oil-lubricated compressor last longer and call attention to important details you might have overlooked. it would provide information about how often you should undertake certain types of maintenance to avoid the need for costly repairs.
If you want to get the most out of your equipment, reading the manual is a good idea, even if you think you know more than what’s in it. Equipment lifespan, reliability, and resale value are all enhanced by regular servicing. Well-maintained equipment leads to a positive customer experience.
Drain The Air Compressor Tank
Due to moisture removal during compression, the air compressor tank must be drained as directed before further use. If you don’t empty the air compressor oils regularly, the tank will rot, and the compressed air will be tainted. The compressor will break down from overuse over time.
Check The Power Cord At Regular Intervals
The air compressor can be kept in good working order by checking the cord periodically for signs of damage from normal use. Whenever there is doubt about the compressor’s safety, it’s best to put it out of use until an electrician can inspect it.
Check The Pressure
It’s important to keep an eye on the air compressor’s pressure while running to ensure it doesn’t get too high and shorten the compressor’s lifespan.
Inspect The Functioning Of The Compressor
To ensure that your oil-lubricated compressor continues to function properly, it should be checked regularly. If your air compressor is acting strangely, you should turn it off, unhook it from the wall, and give it a once-over before continuing to use it or call a maintenance specialist.
Ensure There Are No Air Gaps
Check the area around your compressor to ensure no leaks while the unit is not in use or turned off. If you discover a leak, you must have the air compressor serviced or repaired before using it again.
Verify The Air Filter
Because oil-lubricated air compressor models differ in where the air filter is kept, you must consult your compressor’s manual to find its precise placement. Eventually, the paper or felt air filter within will wear out and need to be replaced. If the filter is made of foam, you can use soap and water to clean it. If the filter is wet, remove it and let it dry completely before installing it again.
Visually Inspect Your Air Compressor
Make sure all the fittings on your air compressor are still tight, and check for cracks in the hoses, valves, and seals regularly. It’s crucial to correct or have a professional look at any signs of wear and tear or damage to prevent the problem from getting worse and more expensive.
Air tanks should be inspected for rust or other signs of wear and tear. Damage to the tank is irreparable, so a new one must be purchased.
Check The Safety Valve
The safety valve on your air compressor should be inspected regularly. Wearing protective eyewear is a must before plugging in the unit and operating it to its shut-off pressure before releasing the pressure in the tank by pulling out the safety valve ring.
If the valve is functioning normally, it is doing so. It must be replaced if the check valve doesn’t close automatically or prevents air from escaping when it’s pulled out.
Most air compressors come with a manual oil change procedure. But what happens when the compressor stops working properly? Is it necessary to replace the entire unit, or does it only require changing the compressor oils?
Air compressors are widely used across a variety of industries, such as pharmaceutical, engineering, and manufacturing.
The lubrication system ensures the smooth operation of the machine. An air compressor uses pressurised air to provide power to various devices. When the compressor fails, the lubricant becomes contaminated and causes damage to the parts. This leads to the breakdown of the oil-lubricated compressor, which is why regular maintenance is important.